Brewery Flooring Case Study
a Case Study by CertaPro Painters® of Waukesha County, WI
Transforming the Bottling Floor at Pilot Project Brewing: A Seamless Restoration
At CertaPro Painters, we excel in delivering exceptional results, even under challenging conditions. Our recent project at Pilot Project Brewing in Milwaukee, WI, demonstrates our ability to partner with clients in crafting innovative solutions while maintaining their operations. Tasked with restoring the bottling floor to withstand constant water runoff, our team applied urethane cement coatings and concrete repairs without disrupting the brewery’s production schedule.
About the Project
- Client: Pilot Project Brewing
- Location: Milwaukee, WI
- Year: 2024
- Project Scope: Bottling Floor Urethane Cement Coating
Background:
Pilot Project Brewing enlisted CertaPro Painters to repair and enhance the bottling floor of their facility. Frequent exposure to water runoff had eroded the concrete, this resulted in the need for durable urethane cement coatings to protect the floor and ensure long-term functionality. In addition to coating the floor, our team repaired embedded concrete drains to address damage and optimize performance.
Unique Challenges:
- Conveyor Belts: The bottling floor’s conveyor belts, essential to production, were hoisted into the air during repairs. This required precision and careful coordination to work around the equipment without causing disruptions.
- Production Schedule: To eliminate production losses, our crews worked exclusively during downtimes, adhering to a tight schedule while maintaining high-quality standards.
Results:
CertaPro Painters successfully completed the project on time and within budget. The bottling floor now boasts a pristine, durable surface capable of withstanding constant water exposure. By meticulously navigating unique challenges, including conveyor belt adjustments and production constraints, we ensured Pilot Project Brewing experienced no downtime during the project.
Before Images
Below are images of the project before we started. Click to enlarge.
Production Images
Below are images of the project after during production. Click to enlarge.
After Images
Below are images of the project after we finished. Click to enlarge.
Other Commercial Services We Provide
Exterior Painting
Quality exterior painting can transform a building with color, whether the project calls for conforming to existing standards or making a fresh, bold statement. We can paint all substrates including wood, stucco, vinyl and aluminum, block and cement board.
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Interior Painting
Our professional painting crews will complete interior painting projects with utmost respect for the property and its occupants.
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Concrete Floor Coatings
Applying a concrete floor coating can add value and enhance the durability of your concrete floor surfaces. The professionals at CertaPro Painters® of Waukesha County, WI are experts at applying epoxy and polyurea garage floor coatings.
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High-Durability Coatings
Our team is skilled in applying high-durability coatings for floors, walls, and high-wear areas requiring long-term painting solutions.
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Drywall Repair
Drywall panels can be repaired or replaced, eliminating signs of wear and tear.
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Light Carpentry and Repairs
Repairing and replacing siding, including wood, metalwork, stucco, and EIFS – as well as interior drywall, plaster and woodwork – making sure surfaces are in good condition and ready to accept paint.
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Off-hours and Weekend Production
If a project has specific timing requirements, we’re more than happy to accommodate them.
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Tilt-up Repairs and Painting
We can patch and caulk any cracked areas for protection from water intrusion and to provide a smooth surface for paint application. We’re prepared to handle every aspect of difficult-access projects.
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