Case Study: Enhancing Safety and Durability with Epoxy Coating

CertaPro Painters® of East Central Wisconsin

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Enhancing Safety and Durability with Targeted Epoxy Solutions

In October 2024, CertaPro Painters® of East Central Wisconsin completed a targeted commercial project in Sheboygan, WI, to enhance the safety and longevity of an axle scale.

Although this was a smaller undertaking compared to typical commercial projects, the work was critical to preserving the functionality of this equipment, essential to the client’s operations.

The scale, which had deteriorated significantly, required a durable coating to withstand Midwest weather and improve its visibility for safe daily use.

Over two days, the CertaPro team applied a specialized epoxy coating designed to ensure both durability and visibility, securing the scale against rust and further wear.

This case study demonstrates CertaPro’s commitment to meeting unique client needs with precision and expertise, regardless of project size.

Project Overview

Location: Sheboygan, WI
Date: October 2024
Duration: 2 Days
Scope of Work: Epoxy coating application for an axle scale
Special Focus: Safety, durability, and weather resistance

Project Details

This project involved the epoxy coating of an axle scale, an essential feature in the customer’s logistics process, ensuring delivery trucks could safely assess loads before leaving the yard. The existing coating had completely worn off, which left the metal exposed to rust and reduced its visibility for truck operators. Recognizing these issues, CertaPro Painters® proposed a three-layer coating solution aimed at addressing both safety and longevity.

The process began with detailed surface preparation to ensure optimal adhesion of the new coating. The team then applied two coats of Safety Blue Macropoxy, chosen specifically for its high visibility and protective properties. Finally, a clear epoxy topcoat was applied to create a weather-resistant seal, further enhancing the coating’s durability and providing long-lasting protection against rust and wear.

Results

The completed project achieved a vibrant, highly visible finish that meets the customer’s safety requirements and ensures the axle scale remains resilient against Sheboygan’s harsh weather conditions. The durable epoxy coating will significantly extend the scale’s operational life and reduce the need for frequent maintenance. This project highlights CertaPro Painters® of East Central Wisconsin’s ability to deliver customized solutions that enhance both functionality and safety, showcasing their expertise in commercial epoxy applications.

Before Images

Below are images of the project before we started. Click to enlarge.

Axle Scale (Before)

Axle Scale (Before)

CertaPro Painters® of East Central Wisconsin did an amazing job on our recent project. The team was professional, efficient, and delivered a high-quality finish that exceeded our expectations. We’re thrilled with the results and will definitely consider them for future work. Highly recommend!

- Jamie L. | Sheboygan, WI

Jamie L. | Sheboygan, WI

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After Images

Below are images of the project after we finished. Click to enlarge.

Axle Scale (After)

Axle Scale (After)

Axle Scale (After)

Axle Scale (After)

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