8,500 Square Foot Meat Processing Plant Paint Refresh

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Family Meats Processing Plant Painting Project in Calgary, AB

CertaPro of Calgary & Central Alberta completed a commercial painting project at Family Meats, an 8,500 sq. ft. meat processing plant in Ponoka, Alberta. The project focused on repainting the rusted steel beams in the processing area, requiring careful execution to avoid contamination of equipment. Given the facility’s operational schedule, the work was completed over two weekend phases in November 2024.

CHALLENGES:

Extensive masking was used to protect machinery, and rust removal was done using power drills with wire brush attachments. A scissor lift was necessary to access the 20-foot-high beams. The project needed to take place during the weekend, outside of production hours.

CONDITIONS:

Aged Property – The steel beams above the processing facility were rusted.
Protection – The client’s top priority was protecting all fixed equipment, as any falling rust could have led to a facility shutdown for extensive cleaning.

PROJECT INVOLVEMENT:

The beams were treated with an industrial rust-inhibiting primer and finished with two coats of Sherwin-Williams direct-to-metal paint. The strategic approach ensured minimal disruption to operations while delivering a durable, high-quality finish.

PROJECT TIMELINE – This project was completed in phases, taking place over two weekends in November 2024.

BEFORE PHOTOS

Before starting the project, CertaPro’s professionals surveyed the area and took pictures of what required attention.

Family Meats

Family Meats

8,500 sq. foot facility in Ponoka, Alberta

Before the Transformation

Before the Transformation

The rusted overhead beams in the meat processing facility required thorough preparation and treatment to restore their integrity.

Signs of Wear

Signs of Wear

Years of exposure led to significant rust buildup on the steel beams, necessitating specialized cleaning and painting.

Ready for Restoration

Ready for Restoration

The facility's ceiling beams showed visible corrosion, highlighting the need for industrial-grade rust removal and protective coatings.

Critical Upgrade Needed

Critical Upgrade Needed

The rusted metal surfaces posed a challenge, requiring expert intervention to ensure a durable and contamination-free environment.

PROGRESS PHOTOS

CertaPro Painters® of Calgary & Central Alberta meticulously prepared the facility by implementing extensive masking and protective measures, ensuring all equipment remained fully shielded from any contamination during rust removal and painting.

Protection in Progress

Protection in Progress

The crew carefully masked floors and equipment with protective plastic to prevent any contamination during rust removal and painting.

Precision Masking

Precision Masking

Every piece of fixed equipment was securely covered to ensure the facility remained clean and operational after the project.

Creating a Safe Work Zone

Creating a Safe Work Zone

Masking off all surfaces was a crucial step in maintaining the facility’s strict hygiene standards during the painting process.

Attention to Detail

Attention to Detail

The team took extra care in wrapping all sensitive equipment, ensuring a contamination-free work environment.

Ensuring a Clean Process

Ensuring a Clean Process

With every piece of equipment covered, the team was ready to begin rust removal without risk to the facility’s operations.

Prepping for a Flawless Finish

Prepping for a Flawless Finish

Careful masking helped maintain the integrity of the facility, preventing downtime while the beams received a much-needed upgrade.

Rust Protection Begins

Rust Protection Begins

A high-quality industrial rust-inhibiting primer is applied to the cleaned beams, ensuring long-lasting durability.

Fresh Start for Steel Beams

Fresh Start for Steel Beams

The primer coat creates a strong foundation, sealing the surface and preventing future rust formation.

Even & Thorough Coverage

Even & Thorough Coverage

Expertly applied primer ensures every inch of the beams is protected, setting the stage for a flawless topcoat.

AFTER PHOTOS

CertaPro Painters® of Calgary & Central Alberta carefully inspected the finished project to ensure every area was properly covered and completed to the highest standard.

Transformed & Protected

Transformed & Protected

The once rusted beams now have a sleek, durable finish, enhancing both appearance and longevity.

Fresh, Industrial-Grade Coating

Fresh, Industrial-Grade Coating

The newly painted beams provide a clean and professional look while ensuring long-term rust resistance.

A Flawless Finish

A Flawless Finish

With careful preparation and expert application, the beams now boast a smooth, even coat that will withstand the test of time.

Enhanced Durability & Hygiene

Enhanced Durability & Hygiene

The freshly painted beams contribute to a cleaner and more sanitary environment for the meat processing facility.

Project Completed with Precision

Project Completed with Precision

The finished beams showcase the team’s attention to detail, ensuring a professional and long-lasting result.